Wednesday, 22 October 2014

Trunnioun Ball Valves





Production Range
API603/ASME 16.34
API600/BS1414
Class
Size
Class
Size
150
2"~ 12"
150
2"~ 24"
300
2"~ 12"
300
2"~ 16"
600
2"~ 12"
600
2"~ 12"


900
2"~ 12"


1500
2"~ 12"



Design Standards
Pressure-Temperature rating
ANSI B16.34
Face to Face Dimensions
ANSI B16.10
End Flange Dimensions
ASME B16.5
Testing
API598/MSS-SP-41
Bonnet Bolt
ASTM A193/ ASTM A320
BonbetNut
ASTM A194
Marking
MSS-SP-25
Light wall Thickness
API603/ANSI B16.34
Heavy Wall thickness
PI 600/ BS 1873


DESIGN FEATURE


Seat Sealing
Soft seats are standard. Seat inserts of synthetic material such as Nylon,PTFE, RTFE or Peek are containedwithin a metal seat ring. With no orvery low line pressure, sealing betweenthe seats and ball is achieved by seatsprings. With higher line pressure, theline pressure, in conjunction with thespring load, forces the upstream seatring against the ball, which results intighter sealing.0-ring seat insertdesign is available.
Self Reli eving Seat
This standard feature is designed to prevent excessive pressure buildupwithin the valve by automaticallyrelieving pressure when body cavitypressure exceeds the spring load onthe seatsDouble Piston Seat is also available asan option.
Sealant Inject Fitting

This feature is standard except in sizes 2"-4" for pressure classes 150,300and 500, In case of seat ring damage,sealant injection provides a fast,reliable way to restore tight sealing,This injection system can also be usedfor routine flushing of the seat ring areawhile in service.
Double Seals at all joints
All connecting parts employ a doublr sealing design incorporating a spiralwound 316ssigraphite gasket ando-ring to ensure positive sealing.Delta ring is used optionally for class1500-2500.
Stem Sealing&Sealant lnjection Fitting
Two o-rings and graphite packing are used for pressure classes 150through 600. One each of lipseal ando-ring plus graphite packing are usedfor pressure classes 900 through2500, In case of damage to the o-rirglipseal, sealant injection stops leakingand restores tight sealing
Seat Ring Sealing
All connecting parts employ a double sealing design incorporating a spiralwound 316ssigraphite gasket ando-ring to ensure positive sealing.Delta ring is used optionally for class1500-2500
Actuation
JMC® Trunnion ball valves are designed to easily install a variety of actuatots including pneumatic,hydraulic, electric actuators, electro-mechanical, electro-hydraulic, vane, Hand operated valves are normally etc supplied with a lever or gear operator High-performance hydraulic actuators, which have been specialty developed for JMC® trunnion ball valves, can be supplied directly from SAMJIN JMCFurther information can be received on request.
Double Block and Bleed
JMC㉧ Trunnion ball valves provide a positive seal at both upstream and downstream independently, Since pressure on each side of the ball is blocked from the body cavity, a pressure releasing device can be used by an operator to check the integrity of the upstream anddownstream seats
Low Friction Stem/Trunnion Bea rings and Thrust WRshers
Heavy duty PTFE lined carbon or stainless steel bearing and thrust washers ensure durable and low torque operation.
Other Features
-Anti Static Device for Grounding
ISO5211 Mounting pad and Adaptability forall types of Actuator mounting
-Blow-Out Proof Stem
-Stem extension pieces or pups

PART LIST AND STANDARD MATERIAL SPEC


NO
Part Name
CarbonSteel NACE
Low Temp NACE
Stainless Steel NACE
1
Body
A105
A350 LF2
A182 F316
2
Cap
A105
A350 LF2
A182 F316
3
Stem
AISI 1020+ENP
AISI 4140+ENP/A182 F316
A182 F316/A564 630
4
Seat Ring
A105+ENP
A350 LF2+ENP/A182 F316
A182 F316
5
Ball
A105+ENP
A350 LF2+ENP/A182 F316
A162 F316/A351 CF8M
6
Seat Insert
Nylon/PTFE/RTFE/PEEK
7
Trunnion
AISI 1020/A105+ ENP
AISI 4140/A350 LF2+ ENP
A479 361
8
Gland
AISI1020/A105
AISI 4141/A350 LF2
A479 361
9
Adapter Plate
AISI1045
LF2+ ENP1045
A479 361
10
Sten O-ring*
Viton A
HNBR/Polymite/Viton GLT
HNBR/Viton GLT
11
Stem Sub-seal**
Viton A
HNBR/Polymite/Viton GLT
HNBR/Viton GLT
12
Gland O-ring*
Viton A
HNBR/Polymite/Viton GLT
HNBR/Viton GLT
13
Seat O-ring*
Viton A
HNBR/Polymite/Viton GLT
HNBR/Viton GLT
14
Seat Sub-seal**
Viton A
HNBR/Polymite/Viton GLT
HNBR/Viton GLT
15
Cap O-ring*
Viton A
HNBR/Polymite/Viton GLT
HNBR/Viton GLT
16
Trunnion O-ring*
Viton A
HNBR/Polymite/Viton GLT
HNBR/Viton GLT
17
Cap Backup Ring
PTFE/Nylon
PTFE/Nylon
PTFE/Nylon
18
Gland Baxkup Ring
PTFE/Nylon
PTFE/Nylon
PTFE/Nylon
19
Seat Backup Ring
PTFE/Nylon
PTFE/Nylon
PTFE/Nylon
20
Trunnion Backup Ring
PTFE/Nylon
PTFE/Nylon
PTFE/Nylon
21
Gland Seal
Spiral Wound Gasket 316SS + Graphite
22
Cap Seal
Spiral Wound Gasket 316SS + Graphite
23
Trunnion Seal
Spiral Wound Gasket 316SS + Graphite
24
Stem Packing
Graphite
25
Seat Spring
inconel X-750
26
Bearing
SS316+PTFE/Carbon Steel+PTFE
27
Thrust Washer
SS316+PTFE/Carbon Steel+PTFE
28
Sealant Fitting
AISI 4140/A479 316
29
Socket Bolt
A193 B7M
A320 L7M
A193 B8M
30
Hex/Socket Bolt
A193 B7M
A320 L7M
A193 B8M
31
Stud Bolt
A193 B7M
A320 L7M
A193 B8M
32
Hex.Nut
A194 2HM
A194 7M
A194 8M
33
Grounding Pin
A479 316
34
Grounding Spring
A479 316
35
Key
AISI 1045
A479 316
36
Dowel Pin
AISI 1045
A479 316
37
Relief Plug
A105

A182 F316
38
Drain Plug
A105

A182 F316
39
Mounting Plate
AISI 1045
A182 F316
40
Gear Operator
A536 Case / A322 Worm Gear
41
Hand Wheel
A53


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